STOP4 : Shutdown & Turnaround Management

Scope. Plan. Execute. Analyse.

Revolutionize your Shutdown & turnaround process with Maventic’s STO Solution

About Massetic Shutdown and Turnaround Solution

Turnaround Management is an extremely complex and critical process for the process Industries. And it is also a cumbersome process when managed with disparate tools.

Massetic Shutdown and Turnaround Management solution is a revolutionary tool for SAP customers as it brings all STO processes within SAP. This provides agility in decision making, transparency throughout the processes highlighting bottlenecks and issues.

Massetic STO customers had been observing more than 10% reduction in cost and more than 5% reduction execution time.

Product Features

SCOPING & BUDGETING

STO planners can prepare worklists from scratch, ready templates, or based on history. Ad-hoc tasks can be added easily. Open notifications and SAP preventive maintenance work orders from SAP EAM can be added. A flexible approval process with real-time calculated budgets can help finalize the scope of your plant turnaround.

PLANNING & SCHEDULING

Complete visibility of resources from SAP and the ability to create PO and PRs with a few clicks during planning. Activities can be quickly scheduled on the grid or with a powerful Gantt Chart. STOP4 helps in resource leveling. Additional information, attachments, or tasks can be easily added, and roles can be assigned quickly. SAP work order scheduling can be done to determine the project's critical path.

EXECUTION

The turnaround solution supports role-based access to current and upcoming tasks. Technicians and maintenance in-charge can update the status of tasks efficiently, which helps in complete transparency on the status, material availability, critical path, costs, etc. Mobile Add-on solution for confirmation and automated/customizable alerts help in controlling the deviations.

CLOSURE & ANALYSIS

Multiple reports for analysis during planning and execution and post-STO solution completion. Planning completion and readiness for the start of the STO projects. Multiple dashboards for management. Customers can enhance or create new reports using their preferred tools. Completeness check before the closure of the plant turnaround.

What Sets Us Apart?

Key Benefits

Reduced Duration

Reduce the duration of Turnaround by more than 10% with better scoping, material management and transparent and agile execution.

Reduced Cost

Reduction in cost by more than 10% with optimized planning and execution and reduced duration.

Better Scoping

Ease in scoping with proper workflow and audit trail. The solution reduces ad hoc activities.

Continuous Improvement

Closed loop on learnings, benchmarking with other turnaround helps in continuous improvement.

Our Industry Experience

Massetic Shutdown and Turnaround management solution is running at various Industries:

  • Oil and Gas Industries
  • Iron and Steel Industries
  • Cement Industries
  • Chemical Industries

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    Successful Projects

    Efficient Shutdown & Turnaround Management at a leading metals manufacturing company with Massetic STOP4

    A Seamless Solution for major shutdown projects for a large Oil and Gas Company.

    Digitization of Shutdown processes for one of the largest Cement manufacturing organizations